Fluid Fabrications Ltd.
Unit E2, The Sanderson Centre
off Moreland Road
Gosport
Hampshire PO12 3UL
Tel. 02392 581366
Mobile 0780 8766676

Fax. 02392 581366

 
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Tube Manipulation
Sub Contract services.
Polishing

As well as using our new facilities for our own production we are now able to provide tube manipulation and polishing services as sub-contractors to other companies.

Whilst we have become established on our high quality low volume bespoke services we are now able to take on production volumes of components in all sorts of materials and finishes.

Tube Manipulation

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Watch the video!
Our new semi-automatic tube manipulator (bender) allows us to produce bends of very high quality with minimal necking and wastage. Radii can be tighter than previously and the accuracy, production rate and repeatability are improved enormously. This is of most help when producing batches of parts, but single items are still produced more economically.


Bender with a batch of pushpits.

We can take a drawing, sketch or design and produce highly accurate and repeatable batches of tubular parts and assemblies. One-off parts are produced just as easily. We can measure your product directly if required.

Inputting the manufacturing information onto a 3D CAD system provides all the data to allow the bender to produce the parts, and the data is saved allowing future batches to be produced to the same accuracy.


CAD system input screen.


View of mandrel.

 

This being a mandrel bender it avoids the necking inherent with other bending systems. This photograph (right) of a bend in 1.5" (38mm) 1/16" (1.6mm) wall 316 stainless shows the lack of necking in the bend.

Polishing

Our new dedicated polishing shop allows us to produce the highest quality polished finish in-house. Our own products are all polished here and we can provide the same service as sub-contractors for your polished components. Being in house we are able to apply the best quality control and turn-round on batch production as well as small quantities.
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This powerboat arch gives an idea of the size of fabrication we are used to dealing with.

The view on the left shows it fitted, together with seat frames awaiting cushions.

Powerboat Arch ready for delivery.

On the left is shown a cleat, on the right are shown the basic laser-cut top, with the polished item ready for assembly. Once the cleat is assembled it is polished to the high quality finish shown on the left.

Stemhead after fabrication.

Stemhead after final polishing.

Polishing Stemhead parts before fabrication.

Above is shown a Stemhead. After manufacturing the parts they are polished to a high finish whilst the surfaces are easy to access. Then the parts are assembled in to the fabrication on the left. Finally the welds are dressed and polished to the exceptional finish shown in the right hand picture.
To the left is shown the polisher at work polishing the parts for the Stemhead shown above prior to fabrication. To the right is a batch of Pushpits awaiting despatch after bending, fabrication and polishing.
To the left a batch of Pushpits and Pullpits await despatch and to the right another batch awaits polishing.

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